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New custom-made segments for processing of natural stone for Ukraine quarries

 
Ukraine is one of the world's leading exporters of decorative stone. Each year, hundreds of thousands of cubic meters of blocks, slabs and tiles made of granite, gabbro and labradorit are exported to Europe, North America and Asia.
More than 200 deposits of granite, gabbro and labradorit are currently being mined in Ukraine. There are more than 150 stone mining and over 2000 processing firms in Ukraine


  Ukraine's massif of crystalline (primarily granite) stone is the world's second largest of such stone found close to the surface. The largest part of explored deposits is located in Zhytomyr region where granite has been mined since the 19th century.

As a part of the marketing activity plan Toolgal's R&D team tested samples of most popular segments on the Ukraine market and granite samples from local quarries.

Based on results of spectral analysis in Toolgal sophisticated laboratory, and with unique production strategy, offering three sintering methods, each with its own palette of bonds, Toolgal Degania started production of the new product line - custom-made segments for the processing of natural stone from main Ukraine quarries in Zhytomyr region.

Toolgal R&D specialist visited several factories in Zhytomyr area and took part in tests on Granite LTD plant.

First batches of segments were tested and gave an excellent performance in processing of Gabbro, Pokost, Kapustynske, Maslavsk, Mezhyritsk.

Toolgal produce custom-made segments adapted to each granite type and universal segments as well.
 


New Generation Calibration Rollers for Engineering Stone in the two Caesar Stone Production Plants.

Toolgal is proud to cooperate with Caesar Stone in developing and supplying the engineering stone production lines. The high-quality slabs are processed in custom-built facilities which were the first to employ quartz particles as a significant component.


  Founded in 1987, Caesar Stone was a pioneer of this market and its dominant position has been attained by continuous investment in R&D, in ever more sophisticated production techniques, in training qualified personnel and in an advanced market infrastructure.

Since that time, Toolgal Industrial Diamonds Ltd has been working together with Caesar Stone's R&D department to design and perfect a diverse range of specialized diamond tools including saws, grinders, calibration rollers and drills.

 

Caesar Stone has evolved a new quality of work surface by adding quartz to the Bretonstone process. The manufacture of slabs from a mixture of ground quartz aggregates, pigments and polymers proved to be a successful combination in bringing this new material to fruition.

As a result of this technological breakthrough, Caesar Stone is able to provide slabs with unprecedented physical properties, superior to those of marble, granite and other engineered surfaces. For more than a decade Caesar Stone has set the industry standards for innovation and craftsmanship and continues to do so.

Recently, Toolgal has developed a new range of metal bonds designed to cope with tougher materials and the demand for faster processing of the slabs.




 

On this basis, Toolgal supplies both Caesar Stone facilities with improved calibration rollers offering higher output and guaranteed perfection in surface quality together with lower energy consumption and maintenance costs.